Packaging Equipment
Offer 07.07.2018
For machine CP400/P3200
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Layout plan 6101.9907901
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USED KLÖCKNER MEDIPAK Thermoform Blistermachine CP 400/P3200
Year 2002
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1. Basic Machine
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GMP-type
- Balcony construction
- Machine inside hermetically sealed
- Consistent separation of important functional
zones (dosage)
- Product collecting pans: well accessible, easy
to clean
Compact
- Stations arranged one above the other respect.
diagonally
- Reduced overal length by utilization of the space
up to 1.600 height
Clarity
- Perfect insight to all functions
- Complete transparency with absolute tightness
due to safety guards of impact resistant Acrylglass
Easy operation - tool change, ergonomic
- Good accessibility to all functions
- Quick locks for tools
- Reproducible setting values due to digital position
indicators
Silent
- Extremely quiet servo-drives
- Mechanically driven work stations
- Computer-analized kinematic
- Completely enclosed
New segmental and modular design
- all stations driven by fully integrated servo drives
Safety
- Inching (jog) operation allows advance or reverse
movement of the machine at choice
- CE-conform
- Electric installation including all safety devices
1) Standard intermittent motion zone and
its functions, including:
- Bottom film mounting for 2 rolls of up to max. 500
mm diam. laterally adjustable also during machine
run
- 2 pneumatic clamping cones of 76 mm diam.
- Splice table for bottom film
- Bottom film pre-draw-off, motor-driven controlled
via compensating roller, with machine stop
in case of film end
- Format neutral contact heating station, over 2
strokes, space saving mounted vertically above
the thermoforming station.
- Pneumatic preheating plates for preheating of the
film during machine start, with preselection of time
- Automatic separation of preheating plates in case
of machine stop
- Guided hot-air evacuation
- Thermoforming station with provisions for water
cooling, vertically arranged, with centrally
adjustable closing pressure
- Foil draw-off with mechanical intermittent motion
- Transfer loop to the ...
2) Continuous motion zone,
inclusive of:
- Continuous flow of foil within the dosing area
- Foil draw-off by roller sealing station
- Inspection device for protruding products before
the sealing station, with machine stop
- Sealing roller on top, automatically lifting in case
of machine stop, guided hot-air exhaust
- Lid material mounting for rolls up to max. 500 mm
diam., laterally adjustable also during machine
run, positioned at the same height as the bottom
film support, turnable by 90° for convenient loading,
lockable
- Pneumatic clamping cone 76 mm diam.
- Splice table for lid material with material fixing
by vacuum
- Motor driven lid material draw-off, controlled
over compensating roller with machine stop in
case of material end
- Cooling and compensating roller for transfer to
the ...
3) Quick-stroke zone,
inclusive of:
- Combined code embossing or perforating and
punching station, operating in contrary sens, with
mass balancing
- Draw-off roller for quick-stroke draw-off
- Integrated waste chopper and discharge
- Rotating suction transfer
Control
- B & R control, programmed accord. to IEC 1131
- Machine operation
via integrated PC with touch-screen and TFT
display
- Operating data registration
Batch report: registration of good and faulty packs
and reasons of disturbances
- Format data registration
Storage of the fixed parameters on hard disk
Call-in of format specific data at the push of a
button
- Print-out of batch report and format data via PC
printer interface (printer not included in the
scope of supply)
Protective panels
Panels of the intermittent motion and quick-stroke
zones made of formed and impact resistant Acrylglass,
opening up to the top side. Panels at the
lower part of the machine as hinged doors.
Output:
Variably adjustable via visualization to
up to 400 blisters/min. (quick stroke area)
however depending on product, material and
blister size
Format Range:
Foil width max. 160 mm
Draw-off length forming 220 mm
Draw-off length punch 110 mm (*)
Blister size min. 30 x 60 mm
Blister size max. 110 (*) x 146 mm
Forming depth: max. 12 mm
(*) depending on connected cartoner
Basic machine as described above, complete,
standard execution, however excl. tools
All following positions differing from this standard
execution are extras, also if they are used as
substitutes
Colour: Standard Steel-it Paint
Electric Equipment :
Standard: 230/400 Volt, 3 phases
50 cycles, neutral conductor
Protective front panels:
Encapsulation of the complete dosing area incl.
product container up to the sealing station.
Guards of formed and impact-resistant Acrylglass
opening up to the top for easy access to the
dosing area.
Rear and bottom panels of the dosing area as
hinged doors
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Additional stations and devices as well as special
equipment - without tools
CP40-1-050
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Bottom film storage box for reel change without
machine stop
CP40-1-060
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Plug assist in the thermoforming station for special
shapes and materials (PP), pneumatically driven
CP**-2-001 Feed Systems
CP40-2-040
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Feeding device for brush box feeder and/or spiral
feeder, turnable, comprising:
product container made of V2A stainless steel, 36
litres, height adjustable product outlet on vibrating
chute with provisions for scrap and dust separation,
vibration adjustable via visualization. Steering
by level control inside the connected dosage.
CP40-2-060
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Fully automatic spiral feeder, comprising:
round vibrator with spiral for conveying and sorting
of tablets and capsules, with provisions for scrap
and dust separation by means of hole plates.
Vibration adjustable via visualization.
CP40-2-090
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1 circular brush incl. drive for cleaning of the film
surface prior to the sealing process, incl. suction
nozzle for connection to a dust extraction system.
The hole unit is adjustable in height via spindle.
CP**-3-001 Steering and Controlling Devices
CP40-3-012
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Process Data Acquisition Software
- operating data registration incl. machine protocol
- print-out of machine protocol on a printer
(printer not included in our scope of supply)
- storage of machine protocol on hard disk
Machine protocol consisting of:
- period covered by the report
- running time of the machine
- machine down time - normal
- machine down time - disturbance
- good packs
- faulty packs
- efficiency
- type of disturbances incurred
- frequency of disturbances incurred
- duration of each individual disturbance
- duration of individual disturbance in relation to
total disturbance time
- event statistics (with date and time)
CP40-3-040
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Automatic edge control for lid material
CP40-3-050
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Photocell control for lid materials with registered
print via print mark registration and lid material
stretching, for suitable lid materials, i.e.
elasticity min. 4,5 % and tensile strength min.
120 N/mm²(with roller sealing).
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Splice detection incl. rejection of one or more
strokes (adjustable)
- for bottom material
- for lid material
CP40-3-170
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Scanware camera fill control, COLOUR SYSTEM
Type: LYNX ULTRA, for PVC
inclusive of:
- 1 Lynx analysing unit
- format neutral fill control with scrap detection
incl. 1 colour CCD camera
- 1 vertical illumination unit
- 1 integrated PC
- operating panel integrated in touch-screen display
of the machine
CP40-3-220
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Capacitive level control in product hopper
CP40-3-300
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Equipment for permanent gauging of sealing pressure
via load cell, readable from the monitor, with
simultaneous control of the set high and low limit
values, consisting of:
power absorber, gauging amplifier and mechanical
unit.
CP**-4-001
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Devices for package ejection and connection to
other machines
CP40-4-030
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Ejection of faulty blisters (which have been recognized
by shift register) at the rotating suction unit
consisting of collecting magazine and sorting device
for separation of empty and faulty packs
CP40-4-080
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Two collection vessels
CP40-4-090
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II, KLÖCKNER MEDIPAK Cartoning Machine P 3200
Basic Machine Year 2002
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GMP-type
- Balcony construction
- Driving mechanisms separated from the product
handling area
- Product collecting pans: good accessible, easy
to clean
Compact
- Reduced overal length
Clarity
- Perfect insight to all functions
- Good survey with complete covering due to
safety guards of impact resistant Acrylglass
Easy operation - tool change, ergonomic
- Good accessibility to all functions
- Quick locks for format parts
- Control of all drive functions via touch screen
- Automatic calculation of the drive parameter in
case of format change-over
- Reproducible setting values due to digital position
indicators
Silent
- Extremely quiet machine run due to NC-controlled
servo-drives
- Maintenance-free toothed belt drives for all
functions
- Mechanically driven working stations
Function
- Intermittent operation with 2 cartons per stroke
- Carton magazine provided with quick locks,
adjustable for the whole format range
- Incorporated vacuum pump
- Rotative removal of the carton blanks from the
magazine via suction wheel
- Safe transfer and carton erection of the carton
blank and tangential transfer to the transport
device
- Double product infeed into the carton, secured by
overload protection (machine stop)
- Machine equipped with leaflet infeed by means
of folding ledges
- Standard equipment for reverse tuck-in closure
(aeroplane tuck closure or Hot-Melt closure are
available alternatives provided on special request)
- Carton closure by means of parallely moving
closing elements, height adjustable, with spindles
for fine adjustment
- Discharge ledges for transport of the closed
cartons out of the machine
- Spindle adjustments for fast and easy format
change, with inset scales allowing reproducibility
of setting values
Control
- B & R control, programmed accord. to IEC 1131
- Machine operation via integrated PC with touchscreen
and TFT display of the pre-connected blister machine
- Operating data registration
Batch report: Registration of good and faulty
packs and reasons of disturbances
- Format data registration
Storage of the fixed parameters on hard disk
Call-in of format specific data at the push of a
button
- Print-out of batch report and format data via PC
printer interface (printer not included in the
scope of supply)
Integrated controls:
- no leaflet taken-off - no insertion,
ejection of empty carton
- no carton taken-off - no insertion
Output : variably adjustable from
10-150 strokes/min. resp.
20-300 cartons/minute
Format Range: carton length 65 - 150 mm
carton width 35 - 85 mm
carton height 12 - 95 mm
Safety Guard: Guarding of the complete
machine made of formed and impactresistant
Acryl-glass, opening up to the top.
Guarding in the lower area by means of hinged
doors.
Operating Safety :
Complete electric equipment with all safety
devices,accord. to EN 60204
- CE conform
Basic machine as described above, complete, in
standard execution, however, excl. format parts
All following positions differing from this standard
execution are extras, also if they are used as substitutes
Colour : standard: steel-it paint
Electric
Equipment : standard: 230/400 volt, 3 phases
50 cycles, neutral conductor
P3/0-1-001
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Additional Stations and Devices
as well as Special Equipments
P3/0-1-040
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Automatic leaflet cutting and folding unit,
type GUK, working from a roll of leaflets,
complete with transport to the leaflet gripper belt which
transports the leaflets up to the infeed
leaflet size:
min. 90 x 120 mm
max. 210 x 300 mm
(depending on the size of carton)
P3/0-1-090
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Printing device with ink, without digits, for code on
carton bottom flap
P3/0-1-120
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Aeroplane tuck-in closure as alternative to the
reverse tuck-in closure
P3/0-2-001
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Transfer Equipment
P3/0-2-100
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Transfer device for blister packages, 1-lane, for
machine set-up in a straight line with thermoformer
CP-400, consisting of:
- intermittent motion flight attachment belt, driven
by separate servo-motor, 1-lane, for up to 400
blisters/min., with infinitely adjustable cell width
(30-80 mm)
- 2 magazines with upward stacking device for
reception of the blisters from the quick-cycled
belt of the CP-400
- Intermediate deposit for blister stacks
- Infeed device for insertion of the blister stacks, in
pairs, into the erected cartons
Change-over to a different blister size (at the upward
stacking device) is effected via spindle
adjustment with digital position indicators.
Format parts for insertion and stacking can be exchanged
via locking plug connection, without any
tools.
The complete transfer unit can be turned to the
front for good access and easy cleaning and
maintenance.
P3/0-3-001
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Control and Inspection Devices
P3/0-3-030
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Code reading on the leaflet, top side, one track, no
leaflet insertion in case of faulty leaflets
(Data Logic)
P3/0-3-034
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Code reading on carton flap, one side, one track,
with automatic ejection of faulty cartons
(Data Logic)
P3/0-3-100
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Leaflet presence inspection in the carton with
PCE Distancesensor
P3/0-3-150
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Rejection verifier in the reject station for cartons with
wrong code, missing leaflets and leaflets with wrong
code, with machine stop
15 1,00 pc. VP000030
case packing
wooden packing: treated and certified
ISPM15/IPPC
Total Amount Asked for Price Offer
Terms of Delivery
as mentioned below
Terms of Payment
100% after receipt of invoice, net, before loading
Validity :
Our offer is valid until 31.09.2018
To be sold as a connected line.
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This machine will be sold as seen.
Promatec will not grant any guarantee.
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Terms of Delivery:
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EXW Hombourg France
(Incoterms 2010)
Mediseal Blisterline CP 200 with Cartoner P1600 and Dividella Neo Wallet 800
Year 2008
Haro Höflinger Capsule Filler Modus C-MS